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Case Study: Customized Air Cushion Compact Production Line Upgrade for Shanghai Cosmetics Manufacturer

 

Project Background

A cosmetics manufacturer located in Shanghai specializes in the production of air cushion compact products for the beauty and personal care market. With increasing order volume and expanding market demand, the existing production line was no longer able to meet output requirements. The customer faced challenges including limited production capacity, high labor dependency, and inconsistent production efficiency.
To solve these challenges, the customer partnered with CAPAMA to upgrade their sealing and packaging production process through automation and equipment optimization.
Solution Design
After on-site assessment and technical communication, CAPAMA provided two customized equipment configurations based on product surface characteristics and automation compatibility.
Solution 1: HCZ-6G Semi-Automatic Sealing Machine
This solution was designed for air cushion compact products that are easily scratched or damaged during fully automated handling.
Key technical advantages include:
  • Precision temperature control system for stable sealing quality
  • Reliable pressure control mechanism for consistent sealing strength
  • Flexible manual-assisted loading operation to reduce product damage risk
  • Simple operation and easy maintenance
Performance Results:
After installation, the customer achieved at least a 200% increase in production capacity compared with the previous production equipment, while maintaining stable product quality.
Solution 2: HCZ-8G Fully Automatic Sealing Machine
For products suitable for automated processing, CAPAMA implemented the HCZ-8G fully automatic sealing production system.
System configuration includes:
  • Vibratory bowl feeder for automatic material orientation
  • Robotic arm for high-speed material handling
  • Automatic aluminum foil feeding and positioning
  • Intelligent workstation switching system
  • Closed-loop temperature control technology
  • Servo-driven pressure control for high sealing accuracy
  • Robotic finished product unloading
  • Conveyor system for automatic packaging flow
Performance Results:
This solution enabled the customer to achieve over 300% production capacity improvement, while significantly reducing labor costs and improving production consistency and operational stability.
Project Results
After commissioning and stable operation, the customer achieved the following improvements:
  • Substantial increase in daily output capacity
  • Reduced labor dependency
  • Improved sealing consistency and quality control
  • Higher production stability
  • Faster order fulfillment capability
 
Conclusion
This project demonstrates CAPAMA’s ability to deliver flexible, reliable, and high-performance cosmetic packaging production solutions. By combining automation technology with customized system design, CAPAMA continues to support customers in achieving smart manufacturing transformation and sustainable production growth.

 


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